Pallet Wrapping: How to Improve Load Stability & Cut Costs with the Right Wrapping Machines

March 11, 2025

Pallet wrapping is a crucial process for securing goods during transportation and storage. Whether you're shipping fragile items or bulk products, proper pallet wrapping ensures load stability, prevents damage, and improves warehouse efficiency.

However, businesses still rely on manual pallet wrapping, which is not only time-consuming but also costly in the long run. Upgrading to pallet wrapping machines can reduce material waste, improve efficiency, and save costs.

At Severn Packaging, we provide high-quality pallet wrapping machines to help businesses wrap pallets faster, more securely, and at a lower cost.

What Is Pallet Wrapping?

Pallet wrapping is the process of securing goods on a pallet using stretch film to prevent movement during transport or storage. It protects shipments from:

  • Tipping over and getting damaged
  • Moisture, dust, and contamination
  • Theft and tampering

While some businesses still use hand wrapping, pallet wrapping machines offer a faster, more efficient, and cost-effective alternative.

Why Proper Pallet Wrapping Matters for Businesses

Using the right pallet wrapping technique and equipment can enhance operational efficiency and reduce product loss. Here’s why it’s essential:

Protects Goods During Shipping

Improperly wrapped pallets can shift during transit, leading to product damage. A well-wrapped pallet ensures load stability and prevents costly losses.

Increases Warehouse Efficiency

Manual pallet wrapping is slow and inconsistent. Investing in a pallet wrapping machine allows businesses to wrap more pallets in less time, improving productivity.

Saves Costs on Film Usage

Hand wrapping often results in excess film usage, increasing material costs. Pallet wrapping machines apply the right amount of stretch film, reducing waste and saving money.

Reduces Workplace Injuries

Wrapping pallets manually requires bending, pulling, and twisting, leading to injuries. Automated machines eliminate this physical strain, improving worker safety.

Types of Pallet Wrapping Methods

Businesses can choose between different pallet wrapping techniques depending on their needs:

1. Manual Pallet Wrapping

  • Suitable for low-volume operations
  • Labor-intensive and inconsistent
  • Higher film usage and increased costs

2. Semi-Automatic Pallet Wrapping Machines

  • Ideal for medium-volume businesses
  • Provides better wrap consistency than manual wrapping
  • Requires some operator intervention

3. Fully Automatic Pallet Wrapping Machines

  • Best for high-volume warehouses and distribution centres
  • No manual effort required – wraps, cuts, and seals automatically
  • Provides the most cost-effective and efficient wrapping solution

Benefits of Using Pallet Wrapping Machines

Switching to a pallet wrapping machine offers multiple advantages:

Cost Savings: Automated pallet wrappers use 30-50% less stretch film, significantly reducing material expenses.
Time Efficiency
: A fully automated machine can wrap over 50 pallets per hour, compared to 5-10 pallets manually.
Better Wrap Consistency
: Machines apply even tension, ensuring stronger and more secure pallet wrapping compared to manual inconsistencies.
Long-Term ROI
: Investing in a pallet wrapping machine offers a quick return on investment (ROI) by cutting labour costs and minimising product damage.

Choosing the Right Pallet Wrapping Machine

Not sure which pallet wrapping machine suits your needs? Consider the following:

  • Pallet Size & Weight – Ensure the machine can accommodate your heaviest and largest loads.
  • Volume of Pallets Wrapped – High-volume businesses benefit from fully automatic machines.
  • Budget & ROI – While semi-automatic models are budget-friendly, fully automatic machines provide the best long-term value.

At Severn Packaging, we help businesses select the perfect pallet wrapping machine based on their requirements.

Severn Packaging – Your Trusted Pallet Wrapping Solution

We specialise in high-quality pallet wrapping machines that help businesses:

  • Reduce film costs
  • Speed up warehouse operations
  • Minimise product damage

Our team provides expert advice, installation, and after-sales support to ensure you get the most out of your investment.

Sustainable Pallet Wrapping – Go Green with Severn Packaging

Looking for an eco-friendly pallet wrapping solution? Our machines:

  • Use less plastic without compromising load security
  • Support biodegradable and recyclable stretch films
  • Help businesses meet sustainability goals

Get in Touch – Find the Perfect Pallet Wrapping Machine Today

Are you ready to improve load security and reduce pallet wrapping costs? Contact us for expert advice and a free consultation. Call us today or explore our range of pallet wrapping machines: Pallet Wrapping Machines.

More News

View all